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SCREW & BARREL

SCREW & BARREL


We develop and product single screws and twin-screw, their diameter ranges up to 132mm and their length to 3700mm . We only use material that imported from Germany or Japan once the geometry has been determined. The screws are produced by the following individual processes.

The blanks are prepared and annealed

Modern CNC-lathers ensure a high degree of constant quality

Well-Proven special boring systems are used for producing the cooling channels

The screw geometry is milled out by computer numerical controlled machines

Before they undergo heat treatment, the work pieces are checked for warppage. Deviations are corrected immediately

The screw flights are polished by several stages, surface roughness below Ra 0.8 g m

An acceptance report is written out of each screw during final inspection


screw straightness
screw straightness

finishing of the screw flights on a CNC thread milling machine
finishing of the screw
flights on a CNC
thread milling machine

screw roughness test
screw roughness test


TYPE Outside diameter Length
Single Screw φ30~ φ370mm 5000mm
Twin Screw φ30~ φ150mm 5000mm


BARREL

One programmed comprises barrels of diameter up to 132mm and length of up to 4000mm , we use material that imported for Germany or Japan . We supply barrels for single-screw or twin-screw that is produced by the following individual processes.

Precise positioning of the barrel bores. The latest special boring machines are employed

Finishing the bore of barrel by CNC lathe

Highest surface quality through honing of the barrel bores

Even the most difficult shapes can be machined to accept finishes on CNC machines

Highest wear-resistance is obtained by deep Nitriding of the barred bores

Completed barrel is checked by gauging machine before delivery

An acceptance report is written out of each barrel during final inspection


producing the twin-barrel on a special boring machine
producing the twin-barrel
on a special boring
machine

finishing a twin-barrel on a lathe
finishing a twin-barrel
on a lathe

special boring machine
special boring machine


TYPE Outside diameter Length
Single Hole Barrel φ50~ φ370mm 5000mm
Twin Hole Barrel φ30~ φ150mm 4000mm


SERVICES OF SCREW & BARREL

1997 the latest generation of CNC Milling & Drilling machine form German Waldrich Coburg processing is proved to be constant the quality to suit all your requirement.

Adequate screw processing with advanced Twin Screw Milling Machine to optimize the screw geometry.

Test plant production with suitable suggestion of screw geometry design for better performance of the processing unit.

All materials are imported from German or Japan for quality and proved by original.

All type of Twin Screw & Barrels is available for order from our experienced technicians in processing.

Running hour's guarantee and fast delivery time will be able to fill your orders.


PROCESSING RANGE
Outside diameter φ 30~ φ 370mm
Length 500~ 5000mm
Lead 0~ 1000mm
Type Single Screw
Twin Screw






preview the flight of the screw geometry
preview the flight of
the screw geometry

computer-aided design of the screw geometry
computer-aided design
of the screw geometry

CNC thread milling machine
CNC thread milling machine






Material Nitrided Steel JIS SACM 645 or DIN 34 CrAlNi 7
Surface roughness Screw: Ra 0.8 g m↓
Barrel: Ra 0.4 g m↓
Straightness 0.05mm↓
Treatment Long time gas Nitrided or Ion Nitrided
Surface Hardness HRC 65 ↑【 HV900 ↑】
Depth of hardening 0.6mm↑